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Tag Archives: Hydrogen production

We have used Hydrocarbon as the source of fuel for our power generation and transportation since industrial revolution. It has resulted in increasing level of man-made Carbon into the atmosphere; and according to the scientists, the level of carbon has reached an unsustainable level and any further emission into the atmosphere will bring catastrophic consequences by way of climate change. We have already saw many natural disasters in a short of span of time. Though there is no direct link established between carbon level in the atmosphere and the global warming, there is certainly enough evidence towards increase in the frequency of natural disasters and increase in the global and ocean temeperatures.We have also seen that Hydrogen is a potential candidate as a source of future energy that can effectively substitute hydrocarbons such as Naphtha or Gasoline. However, hydrogen generation from water using electrolysis is energy intensive and the source of such energy can come only from a renewable source such as solar and wind. Another issue with electrolysis of water for Hydrogen generation is the quality of water used. The quality of water used for electrolysis is high, meeting ASTM Type I Deionized Water preferred, < 0.1 micro Siemen/cm (> 10 megOhm-cm).

A unique desalination technology has been developed by an Australian company to generate on site Hydrogen directly from seawater. In conventional seawater desalination technology using reverse osmosis process only 30-40% of fresh water is recovered as potable water with TDS less than 500 ppm as per WHO standard. The balance highly saline concentrate with TDS above 65,000 ppm is discharged back into the sea which is detrimental to the ocean’s marine life. More and more sweater desalination plants are set up all over the world to mitigate drinking water shortage. This conventional desalination is not only highly inefficient but also causes enormous damage to the marine environment.

The technology developed by the above company will be able to recover almost 75% of fresh water from seawater and also able to convert the concentrate into Caustic soda lye with Hydrogen and Chlorine as by-products by electrolysis. The discharge into the sea is drastically reduced to less than 20% with no toxic chemicals. This technology has a potential to revolutionize the salt and caustic soda industries in the future. Caustic soda is a key raw material for a number of chemical industries including PVC.Conventionally, Caustic soda plants all over the world depends on solar salt for their production of Caustic soda.Hydrogne and Chlorine are by-products.Chlrine is used for the production of PVC (poly vinyl chloride) and Hydrogen is used as a fuel.

In the newly developed technology, the seawater is not only purified from other contaminants such as Calcium, Magnesium and Sulfate ions present in the seawater but also concentrate the seawater almost to a saturation point so that it can be readily used to generate Hydrogen on site. The process is very efficient and commercially attractive because it can recover four valuable products namely, drinking water, Caustic soda lye, Chlorine and Hydrogen. The generated Hydrogen can be used directly in a Fuel cell to generate power to run the electrolysis. This process is very ideal for Caustic soda plants that are now located on seashore. This process can solve drinking water problems around the world because potable water becomes an industrial product. The concentrated seawater can also be converted in a salt by crystallization for food and pharmaceutical applications. There is a growing gap between supply and demand of salt production and most of the chemical industries are depending upon the salt from solar pans.

Another potential advantage with this technology is to use wind power to desalinate the water. Both wind power and Hydrogen will form a clean energy mix. It is a win situation for both water industry and the environment as well as for the salt and chemical industries. In conventional salt production, thousands of hectares of land are used to produce few hundred tons of low quality salt with a year-long production schedule. There is a mis match between the demand for salt by large Caustic soda plants and supply from primitive methods of solar production by solar evaporation contaminating cultivable lands.

The above case is an example of how clean energy technologies can change water, salt and chemical industries and also generate clean power economically, competing with centralized power plants fuelled with hydrocarbons. Innovative technologies can solve problems of water shortage, greenhouse gases, global warming, and environmental pollution not only economically but also environmental friendly way. Industries involved in seawater desalination, salt production, chemical industries such as Caustic soda, Soda ash and PVC interested to learn more on this new technology can write directly to this blog address for further information.

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PV solar is expanding as a potential renewable energy source for each house, and the cost of solar panels are slowly coming down as the volume of production increases. However, the intermittent nature of solar energy is still an issue, especially for off grid and remote locations. Now solar energy is stored using lead acid batteries for such applications and inverters become part of the system. The capacity of the battery bank is designed to meet the electrical demand and to absorb the fluctuation of the energy generated by solar panels and it varies from place to place. This method stores the electrical energy generated by PV solar in the form of DC current and delivers it in the form of AC current. Though this method is the simplest one for remote locations, storing solar power in the form of Hydrogen is more economical and environmentally friendly in the long run.

Solar energy can directly be used to generate Hydrogen using solid polymer electrolyzers and stored in cyclinders.The stored Hydrogen can then be used to fuel a stationary Fuel cell to generate power on site. One can design a system by integrating various components in such a way; the Hydrogen generated by solar energy is used to generate power on site as and when required. By this method one can generate required power throughout the day 24×7 irrespective of the availability of sun. The system integration involves various components supplied by various manufacturers with various specifications and the success of a system depends on the careful design using data acquired over a time on a specific location.

Many winds to Hydrogen projects also have been tested in locations around the world.NREL (National renewable energy laboratory, USA) has conducted number of tests by integrating various components such as PV solar and wind turbines with Electrolyzers (both PEM electroylzers and alkaline electrolyzers) and Hydrogen IC engines for remote power generation as well as for fuelling vehicles with Hydrogen. Though the cost of this system is still expensive, such integration offers enormous potential as a clean energy source for remote locations without any grid power. When one takes into account the fluctuating oil prices, cost of global warming, cost of power transmissions and losses during long distance power transmission from fossil fuel power plants, Renewable Hydrogen offers the best and sustainable alternative to fossil fuels. Such a system offers complete independence, energy security, reliability and fixed power tariff.

System integration of renewable energy sources for Hydrogen production and on site power generation using Fuel cell or Hydrogen engine is the key to a successful deployment of solar and wind energy for rural electrification and to remote islands. Such system will offer greater return on investment even to supply power to the grid based on power purchase agreements with Government and private companies. Renewable Hydrogen is the only practical solution for clean power of the future and sooner we embrace this integrated solution better for a cleaner future. Government and private companies investing on oil and gas explorations can focus their attention in developing renewable Hydrogen based solutions so that the cost of Hydrogen can become competitive to fossil fuel. Once the cost of Hydrogen reaches parity with cost of fossil fuel then, it will set the beginning of a green revolution in clean energy.

The first few hydrogen atom electron orbitals ...

The first few hydrogen atom electron orbitals shown as cross-sections with color-coded probability density (Photo credit: Wikipedia)

Hydrogen is well-known as a potential source of clean energy of the future. But it is not available in a free form; its generation from   water using Electrolysis requires more energy than, a free Hydrogen can generate.  It requires about 5kws power to generate 1 m3 Hydrogen gas, which means, it requires about 56 Kw power to generate 1 Kg Hydrogen using water electrolysis. But 1Kg Hydrogen can generate only about 15-20 Kw Electricity using a Fuel cell. This anomalous situation makes Hydrogen generation using water electrolysis uneconomical for clean power generation. That is why most of the Hydrogen is now generated by steam reforming natural gas. Another reason for using natural gas is, to cut the cost of Hydrogen and also, to make a smooth transition from fossil economy to Hydrogen economy using existing infrastructures. Power generation and transportation using Hydrogen and Fuel cell has been commercially tested, proven and ready for deployment. However, we still have to deal with emission of greenhouse gas during steam reformation of natural gas due to the presence of carbon atom in natural gas.

Meanwhile, one American company recently announced a break-through technology that will generate free thermal energy from atomic Hydrogen using a patented process. The inventor of the process claims, when atomic Hydrogen is allowed to react with a specific Catalyst, Hydrogen atom undergoes a transition to a new atom called “Hydrino”, releasing energy while the electron in the atom shifts to a lower orbit close to proton. It was believed so far that the electron in Hydrogen atom is at its lowest level (ground level) and the closest to proton. This is the first time somebody claims that there is a lower state than the ground state  in Hydrogen atom and the amount of energy released in this transition to ‘Hydrino”,  is  in between by an uncatalyzed Hydrogen atom by combustion and nuclear energy. Unlike nuclear energy, this energy is non-radioactive. But the energy released by this process is more than 200 times than energy released by Hydrogen atom by normal combustion. The reaction does not create any pollution or radio-active materials as by-products. The process has been tested, verified and certified by scientists in few  laboratories and universities.

The above process offers great hope to generate a clean, non-polluting energy at the lowest cost. The ‘dihydrino and Hydrogen is separated and Hydrogen is recycled back to continue the process while’dihydrino’ has other potential commercial applications. The inventor has named this power as “Black power” as he hypotheses that such phenomena explain the presence of “dark matter” in Galaxies. According to quantum mechanics, the energy level of a normal Hydrogen atom is at its ground level as its minimum level (N=1), but its energy level increases at higher states such as N=2, 3, 4.When the energy level jumps from higher (excited state) to a lower level, it emits energy in the form of photon of light (Quanta).The spectrum of such emission matches the ultraviolet light of the sun. Since sub-quantum atoms are non-radioactive, the inventor claims that he is duplicating the above process of Nature by a catalytic thermal process in the state of Plasma using a specific Catalyst.

If such a large thermal energy is released by formation of ‘Hydrino’atom in the above process, then such energy can be used to generate Hydrogen by conventional water electrolysis at a fraction of the cost.

Then, Hydrogen economy can become a commercial reality and the above technology has a potential not only to generate power at fraction of a cost of the fossil fuel but also to generate a clean and non-polluting power. The inventor has also hypothesised a “grand new unified theory” of atom as the basis for the above invention. Mainstream scientists have always have been reluctant to support such “free energy” theories but, when someone can prove the process of generating an excess energy (more than 200 times than the theoretical energy released by an exothermic chemical reaction) and it is non-radioactive then mainstream scientists may be sidelined by world community. It is always possible to prove something unique without any theory   and come out later with a theoretical explanation to satisfy the scientific community. Many discoveries in the past were by mere accidents and one should have an open mind to look into any new concepts without any bias, especially if the discovery can resolve serious problems of humanity at  times  of crisis.

 

We now generate electric city from heat, obtained by combustion of fossil fuel such as coal, oil and gas. But such combustion generates not only heat but also greenhouse gases such as Carbon dioxide and oxides of Nirogen.The only alternative to generate power without any greenhouse gas emission is to use a fuel with zero carbon. However, oxides of Nitrogen will still be an issue as long as we use air for combustion because atmospheric air has almost 79% Nitrogen and 21% oxygen. Therefore it becomes necessary to use an alternative fuel as well as an alternative power generation technology in the future to mitigate greenhouse problems.

Hydrogen is an ideal fuel to mitigate greenhouse gases because combustion of Hydrogen with oxygen from air generates only water that is recyclable. Combining Hydrogen with Oxygen using Fuel cell, an electrochemical device is certainly an elegant solution to address greenhouse problems. But why Hydrogen and Fuel cell are not commonly available? Hydrogen is not available freely even though it is abundantly available in nature. It is available as a compound such as water (H2O) or Methane (CH4) and Ammonia (NH3). First we have to isolate Hydrogen from this compound as free Hydrogen and then store it under pressure. Hydrogen can easily form an explosive mixture with Oxygen and it requires careful handling. Moreover it is a very light gas and can easily escape. It has to be compressed and stored under high pressure.

Generation of pure Hydrogen from water using Electrolysis requires more electricity that it can generate. However, Hydrogen cost can be reduced using renewable energy source such as solar thermal. The solar thermal can also supply thermal energy for decomposing Ammonia into Hydrogen and Nitrogen as well as to supply endothermic heat necessary for steam reformation of natural gas into Hydrogen. On-site Hydrogen generation using solar thermal using either electricity or heat can become a commercial reality. Hydrogen generation at higher temperatures such as Ammonia decomposition or steam reformation can be directly used in Fuel cell such as Phosphoric acid Fuel cell.

Phosphoric acid fuel cell is a proven and tested commercial Fuel cell that is used for base load power generation. It is also used for CHP applications. Hydrogen generation using solar thermal and power generation using Fuel cell is already a commercial reality and also an elegant solution to mitigate greenhouse gases. Large scale deployment of Fuel cell and solar thermal will also cut the cost of installations and running cost competing with fossil fuel.Fuecell technology has a potential to become a common solution for both power generation and transportation.

While Government can encourage renewable energy by subsidizing PV solar panels and discourage fossil fuel by imposing carbon tax, they should give preference and higher tariff for power purchase from Solar thermal and Fuel cell power generators. This will encourage large-scale deployment of Fuel cell as a potential base load power source.

The science and technology of Bioethanol production from starch or sugar is  well-established. Brazil leads the world in Bioethanol production with a capacity of 16,500 million liters/yr followed by US with a capacity of 16,230 million liters/yr.India produces merely 300 million liters/yr as the fifth largest producer in the world.US consumes about 873 MM gallons of oil/day of which about 58% is imported. The US forecast for 2025 import of oil is 870MMgal/day and the President wants to replace imported oil from the Middle East by 75% -100MMgal/day. (Ref: Environmental Protection Agency,Cincinnati,Ohio).

Currently bulk of the Bioethanol is produced in centralized plants. This is because an economical plant requires a production rate of 40-55 MMgal /day. Transportation of raw materials to long distance is uneconomical. Countries like India can substantially increase their sugar production and encourage small-scale distilleries for the sole purpose of replacing imported oil. Large scale Bioetehanol production involves fermentation of molasses; a byproduct of sugar industry.Bioethanol can also be produced directly from cane sugar juice or from starch such as Corn or Tapioca.

Molasses is diluted with water and inoculated by addition of yeast and other nutrients. The fermentation takes about 24 to 30 hours till the fermented broth has an alcohol content of 7.5 to 9.5% by volume. The fermented wash is then distilled in a separate distillation column. This alcohol which is 95-96% is known as rectified spirit. The rectified spirit is further passed though a Molecular sieve to remove moisture and to concentrate alcohol to 99.8% by volume. A spent wash of about 8 lits are generated per liters of Bioethanol.The spent wash will have a BOD (biological oxygen demand) value of  45,000ppm.This can be subject to Anaerobic digestion to generate ‘Bio  gas’ with about 55% Methane value and the liquid BOD will be reduced to less than 5000ppm. This Biogas can be used to generate power for the process. This process is economical for a production of Bioethanol 40-55MMgal/day.

But in countries like India the sugar cane molasses are available in smaller quantities and the sugar plants are scattered. Small scale distillery can adopt ‘Per-evaporation’ method to concentrate ‘Bioethanol’.The advantage with ‘Perevaporation’ is the process is not limited by thermodynamic vapor-liquid equilibrium. The distilled alcohol with 96% alcohol can be separated by Perevaportion into streams containing Bioethanol 99+% and alcohol depleted water.Perevaporation is a membrane separation process and it serves as an alternative to distillation and molecular sieve and saves energy. The membrane process can be suitably designed for alcohol enrichment as well as dehydration and easily adoptable for smaller production of Bioethanol.

Such process allows production of dehydrated Bioethanol which are suitable to use as a fuel in cars as a Gasoline blend without any engine modification. Production of Bioethanol from cane sugar molasses is cheaper than from corn starch. Countries like India should promote Bioethanol as an alternative fuel to gasoline and cut their oil imports.

Hydrogen has been accepted as a source of clean energy for many reasons. Hydrogen can eliminate anthropic Greenhouse Gas  into the atmosphere and stop global warming. It has high energy content than any other fossil fuels we are currently using, making it an efficient fuel. The combustion product of Hydrogen is only water which is   recyclable. Many people, Governments  and institutions around the world are trying develop  cheaper methods of generating Hydrogen from various sources both renewable as well as non-renewable. The non-renewable sources are supposed to facilitate a smooth transition from fossil fuel economy to Hydrogen economy.

However, all attempts to generate Hydrogen at a cost lower than the projected cost of $ 2.50 per kg by DOE has not been successful, even though many recent technologies are promising. Meanwhile massive investments are made on Renewable Energy including wind, solar and biological all over the world. Generating Hydrogen from water using Solid Polymer Membrane Electrolyzer is a known technology using renewable energy sources. One can easily deploy such systems for commercial applications even though it is now expensive.

Many people and institutions are also claiming ‘free energy’ sources with or without generating Hydrogen. In some cases researches are claiming an abnormal production of Hydrogen using ‘Cold plasma’ or ‘Plasma electrolysis’ of water, as much as 800% more than the theoretical values. Some companies claim low energy consumption using photo- catalyst to generate Hydrogen  using direct sunlight and water. Hydrogen generation using renewable sources is a distinct possibility to cut the cost of Hydrogen in the long run. However, the world is in hurry to develop a cheap and sustainable method of Hydrogen generation without any greenhouse gas emissions.

One US based company is claiming to have invented a new Hydrogen atom which has not been reported before in the literature. According to the inventor, this new atom of Hydrogen is called ‘Hydrino’.He has presented a detailed theory called ‘Grand Unified Theory’   that predicts catalysts that allow energy to be extracted from lower energy state of Hydrogen atom. They have demonstrated the process using a proto type in the laboratory and their claims have been validated by an independent Laboratory after conducting trial runs and analyzing the results using spectrum analysis and other techniques.

The process involves a generation of Hydrogen by using electrolysis of water. The resulting Hydrogen is then reacted with a proprietary solid catalyst developed by the company. According to the company,

“Since certain proprietary catalysts cause the hydrogen atoms to transition to lower-energy states by allowing their electrons to fall to smaller radii around the nucleus with a release of energy that is intermediate between chemical and nuclear energies, the primary application is as a new primary energy source. Specifically, energy is released as the electrons of hydrogen atoms are induced by a catalyst to transition to lower-energy levels (i.e. drop to lower base orbits around each atom’s nucleus). The lower-energy atomic hydrogen product called “hydrino” reacts with another reactant supplied to the reaction cell to form a hydride ion bound to the other reactant to constitute a novel proprietary compound. Alternatively, two hydrinos react to form a very stable hydrogen-type molecule called molecular hydrino. Thus, rather than pollutants, the byproducts may have significant advanced technology applications based on their stability characteristics. For example, hydrino hydride ions having extraordinary binding energies may stabilize a cation (positively charged ion of a battery) in an extraordinarily high-oxidation state as the basis of a high-voltage battery. Further, significant applications exist for the corresponding molecular hydrino wherein the excited vibration-rotational levels could be the basis of a UV laser that could significantly advance photolithography and line-of-sight telecommunications. A plasma-producing cell based on the extraordinarily energetic Process has also been developed that may have commercial applications in chemical plasma processing and as a light source.”

The company claims that an average generating capacity of a system will be 1000kw, with installed cost at $1000/kw with fuel cost at less than $0.001/kw with zero greenhouse emission.The solid catalyst is regenerated and recycled. The cost of Hydrogen from electrolysis becomes insignificant due to generation  of large excess thermal energy, to generate power.

The above claims are too attractive to ignore and it could be a game changer in the energy industry. The output energy is more than the theoretical values calculated,  thus violating the Law of Thermodynamics. This excess energy is attributed to the presence of ‘Hydrino’. However, one has to be open to new ideas because science is ever-changing and even well-established theories and concepts are challenged as Science evolves with new discoveries and inventions.

 

 

 

Stanley Meyer, a freelance inventor from USA demonstrated a car that ran on water, according to an Equinox programme that was televised in 1995. Stane Meyer’s dune buggy ran 100 miles from 1 gallon of water. He claimed that water would be the fuel that could revolutionize the auto industry in America. However, his tragic death in 1998 brought the issue to a closure.  Many people and institutions are still trying to replicate his invention at least partly and claiming success.  He received a   number of patents based on his inventions. He worked nearly 30 years on his invention before he began to work on a book titled, “With the Lord, there is a purpose” describing his “faith walk” with the Lord to fulfill end-time Prophecy.  He continued with his speaking engagements throughout the world.  However, such ‘free energy’ devices are still not getting the approval of the larger scientific community as well as Government agencies for some reasons or other. According to Stanley Meyer, “the law of Physics establishes a proven function based on ‘Pre-set’ conditions…change any of the conditions and the Law no longer applies….A new law emerges in the consciousness of physics. Why? Because atoms possess intelligence—-Performing ‘what if’ logic function under different ‘preset’ conditions.” His claims were based on scientific principles and explanations.  Based on his invention, many of ‘Electrolyzing devices’ appeared in the market.  They supply Do It Yourself  kits that can be fitted into a car to cut Gasoline consumptions; but they do not entirely  substitute Gasoline like Stanley Meyer demonstrated. There are still missing pieces of information or claims. He was able to show and claim “Hydrogen fracturing process to disassociate water molecules by way of voltage simulation, ionization of combustible gases by electron ejection and then preventing the water formation during thermal ignition releasing a thermal explosive energy beyond ‘normal gas burns’ levels under control state… and such an atomic energy process is environmentally safe”.   He did not use ‘Heavy water’ called ‘Deuterium’ but normal water and controlled state and shown that the covalent bond of water can be broken using an electronic circuit using water as dielectric medium of a capacitor.  It uses a high voltage but a low current and the process is instantaneous.  It differs from the ‘Faraday’s law of electrolysis’ in a conventional sense. The scientific community seems to be a little more understanding with an open mind in recent times to such ‘free energy’ concepts and devices than in the past.  ‘Resonance electrolysis’ has been reported by few institutions and people as an alternative to ‘conventional water electrolysis’ to cut energy consumption. Decomposition of water into its molecules requires high temperature above 3000°C using a process known as ‘pyrolyis’ and a technique to separate the decomposed molecules from reunion for water formation.  Prof. Mizuna of Hokkaido University of Japan and his coworkers demonstrated ‘Plasma Electrolysis’ by an experiment which showed an evolution of anomalous amount of Hydrogen and oxygen sometimes as much as 80 times more than normal Faraday’s electrolysis of gas generation. Though such reaction requires a very high temperature they could not successfully measure the reaction temperatures during the experiments. They used a Platinum anode and Tungsten cathode and a provision to separate Hydrogen and oxygen gases. They concluded at the end of the experiment that the input voltage and the current efficiency were critical parameters.  On increasing the Voltage to several thousands, they said the current efficiency can exceed unity.  The anomalous release of gases indicates that the electrolysis is not a normal electrolysis but beyond that. (Ref:Mizuno, T., T. Akimoto, and T. Ohmori. Confirmation of anomalous hydrogen generation by plasma electrolysis. in 4th Meeting of Japan CF Research Society. 2003. Iwate, Japan: Iwate University) In all these experiments the gases coming out of the system are not at high temperature but at normal room temperature.  The chemistry of water molecule decomposition and plasma pyrolysis is not fully understood.  After all ‘Cold fusion’ seems to be plausible under certain conditions and it may be a panacea for the world’s energy problems.  When our energy requirement exceeds a limit due to a population explosion and industrialization then finding a solution becomes a daunting task. Mohandas Gandhi said: “There is enough for everybody’s need but not for everybody’s greed. Be the change what you wish to see in the world”.

Bioethanol has successfully substituted Gasoline as a fuel for cars both in the form of blends with Gasoline or individually as an Anhydrous Ethanol. This  successful demonstration by Brazil opens up new generation of cars called flex-fuel cars that allow usage of various blends of Ethanol and Gasoline.Bioethanol can also be used to generate Hydrogen on site by steam reformation so that even Fuel cell cars such as Honda FCX can be felled by Bioethanol.This makes Bioethanol unique as an alternative fuel for transportation. It also facilitates on site electricity generation using Fuel cell, replacing diesel engines.

Substitution of Gasoline by  Bioethanol has several advantages over other alternative fuels. The biggest advantage with Bioethanol is, it is renewable and it allows reduction of greenhouse gases from the atmosphere and will be eligible for Carbon credit. It can be produced by both developing  as well as developed countries using  locally available agriculture produces such as cane sugar, corn, tapioca, sorghum etc. Hydrogen generated from Bioethanol is also free from Sulfur compounds normally associated with natural gas, making it an ideal fuel for Fuel cell application in cars, as well as for power generation using SOFC (solid oxide Fuel cell) or PAFC (Phosphoric acid Fuel cell).The resulting high purity Hydrogen 99.99% can be used as fuel for all type of transportation including Fuel cell Buses, scooters and even boats.

The stoichiometric reaction of steam reformation in presence of catalyst can be represented by the following chemical reaction:

C2H5OH + 3 H2O———- 6H2 + 2 CO2

The Ethanol and water mixture is preheated and the vaporized mixture is fed into a catalytic reactor. The resulting Hydrogen is contaminated with carbon monoxide. This gas mixture is separated using membrane such as Palladium to get Hydrogen with less than 50ppm CO as contaminant. Such purity is acceptable by Fuel cell such as SOFC as well as PAFC.In future a small micro-reactor for on-board reformation may be possible making Fuel cell cars with onboard liquid fuel storage.

Commercial reformers consumes about 0.88 lits of Biothanol of 96% purity to generate 1 Nm3 of Hydrogen with 60% conversion. This translates to $ 5.90 per Kg of Hydrogen. Fuel cell cars offer a mileage of 240 from 1 kg Hydrogen costing only $5.90. For on site power generation 1 kg Hydrogen generates as much as 15Kw electricity and 20Kw heat .Onsite Hydrogen generation with steam reformation also facilitates using SOFC and PAFC for high temperature power generation applications. They are ideal for CHP (combined heat and power) applications for 24×7 operations like hospitals, hotels and super markets. These fuel cells are silent in operation without any emissions except water vapor.

Governments should encourage Bioethanol production and distribution for both transportation and power generation. There is a fear that Ethanol could be diverted for potable purposes illegally depriving Governments of potential reveneues.But this can be solved by denaturing Bioethanol and making it unsuitable for potable purposes. Denaturants such Pyridine has no effect on steam reformation and number of denaturants are available. Such policies will allow the transition from fossil fuels to Hydrogen or Bioethanol.This is a simple and straight forward step any Government can take irrespective of the size or type of nation. But it requires political will, determination and leadership. Developing countries need not wait for big greenhouse emitters such as US, China and India to make a decision on their Carbon emissions but start introducing Bioethanol as fuel locally.

Synthesis of Ammonia is one of the  remarkable achievements of Chemical engineering in forties .It is a precursor for Urea, the fertilizer  that  brought about ‘Green revolution’ in agriculture industry and helped to achieve record food production all over the world. It was a milestone in modern chemistry to synthesis a molecule containing I atom of Nitrogen and 3 atoms of Hydrogen, represented by NH3 called Ammonia. The HeberBosch process for the production of Ammonia is a well established mature, commercial technology.

The process uses a Hydrocarbon source such as Naphtha or Natural gas as the feed stock to generate a synthesis gas composed of Hydrogen and Carbondioxide.The gas mixture is separated into carbon dioxide and Hydrogen using PSA (pressure swing adsorption ) technology. The resulting Hydrogen is used to combine with Nitrogen to synthesize Ammonia.

The chemical reaction can be represented by the following equation.

N2 + 3H2 ———- 2 NH3

The above reaction takes place at a pressure of 100-200 bars and temperature of 300-500C in presence of  catalysts. It is an exothermic (heat releasing) reaction and the catalyst bed is cooled and maintained at 400C to be efficient.But this process of Hydrogen generation using Hydrocarbon emits greenhouse gases. Alternatively, Hydrogen can be generated using different methods using renewable energy sources using water electrolysis. Such process may be used in the future for this application.

Nitrogen is derived from atmospheric air. The air we breathe has about 79% of Nitrogen and 21% Oxygen. But these two gases can be separated by liquefying the air by cryogenic process and distilling them into two fractions. Alternatively, they can separated using pressure swing adsorption or membrane separation process, utilizing their density differences. In either way, Nitrogen can be separated from atmospheric air. By combining the above Hydrogen and Nitrogen, it is possible to synthesis Ammonia on a commercial-scale.

The ammonia can be easily split into Hydrogen and Nitrogen by passing Ammonia through a bed of Nickel catalyst at 200-400C as and when required to generate on site Hydrogen. This Hydrogen can be used for power generation or to run our cars using PEM Fuelcell.As we have seen previously, we are now looking for various sources of Hydrogen, and Ammonia is one of the promising sources for couple of reasons. The process and technology of Ammonia production, transportation and usage is well documented and has been practiced for few decades. It does not emit  greenhouse gases.Liquified Ammonia has been widely used in air-conditioning and refrigeration systems. Ammonia can be easily metered into any system directly from the cylinder.

It is easier to use Ammonia directly into a convention internal combustion engines in place of Gasoline and this technology has already been practiced in 1880. Ammonia is pungent and any leakage can be easily identified. The advantage of using Ammonia as a fuel in cars, it does not emit any smoke  but only water vapour.It can be admixed with Gasoline or used as 100% anhydrous Ammonia. It also helps in reduction of NO2 emission, especially is diesel engines.

Ammonia has a great potential as a source of future fuel provided the sources of Hydrogen comes from water using renewable technologies or by photo electrolysis using direct sunlight.

It is clear substituting fossil fuels with Hydrogen is not only efficient but also sustainable in the long run. While efforts are on to produce Hydrogen at a cost in par with Gasoline or less using various methods, sustainability is equally important. We have necessary technology to convert piped natural gas to Hydrogen to generate electricity on site to power our homes and fuel our cars using Fuelcell.But this will not be a sustainable solution because we can no longer depend on piped natural gas because its availability is limited; and it is also a potent greenhouse gas. The biogas or land fill gas has the same composition as that of a natural gas except the Methane content is lower than piped natural gas. The natural gas is produced by Nature and comes out along with number of impurities such as Carbon dioxide, moisture and Hydrogen sulfide etc.The impure natural gas is cleaned and purified to increase the Methane content up to 90%, before it is compressed and supplied to the customers. The gas is further purified so that it can be liquefied into LNF (liquefied natural gas) to be transported to long distances or exported to overseas.

When the natural gas is liquefied, the volume of gas is reduced about 600 times to its original volume, so that the energy density is increased substantially, to cut the cost of transportation. The LNG can be readily vaporized and used at any remote location, where there is no natural gas pipelines are in existence or in operation. Similarly Hydrogen too can be liquefied into liquid Hydrogen. Our current focus is to cut the cost of Hydrogen to the level of Gasoline or even less. Biogas and bio-organic materials are potential sources of Hydrogen and also they are sustianable.Our current production of wastes from industries business and domestic have increased substantially creating sustainability isues.These wastes are also major sources of greenhouse gases and also sources of many airborne diseses.They also cause depletion of valuable resources without a credible recycling mechanisms. For example, number of valuable materials including Gold, silver, platinum, Lead, Cadmium, Mercury and Lithium are thrown into municipal solid waste (MSW) and sewage. Major domestic wastes include food, paper, plastics and wood materials. Industrial wastes include many toxic chemicals including Mercury, Arsenic, tanning chemicals, photographic chemicals, toxic solvents and gases. The domestic and industrial effluents contain valuable materials such as potassium, Phosphorous and Nitrates. We get these valuable resources from Nature, convert them into useful products and then throw them away as a waste. These valuable materials remain as elements without any change irrespective of type of usages.Recyling waste materials and treatment of waste water and effluent is a very big business. Waste to wealth is a hot topic.

The waste materials both organic and inorganic are too valuable to be wasted for two simple reasons. First of all it pollutes our land, water and air; secondly we need fresh resources and these resources are limited while our needs are expanding exponentially. It is not an option but an absolute necessity to recycle them to support sustainability. For example, most of the countries do not have Phosphorous, a vital ingredient for plant growth and food production. Bulk of the Phosphorus and Nitrates are not recovered from municipal waste water and sewage plants. We simply discharge them into sea at far away distance while the public is in dark and EPA shows a blind eye to such activities. Toxic Methane gases are leaking from many land fill sites and some of these sites were even sold to gullible customers as potential housing sites. Many new residents in these locations find later that their houses have been built on abandoned landfill sites. They knew only when the tap water becomes highly inflammable when lighting with a match stick. The levels of Methane were above the threshold limit and these houses were not fit for living. We have to treat wastes because we can recover valuable nutrients and also generate energy without using fresh fossil fuels. It is a win situation for everybody involved in the business of ‘waste to wealth’.

These wastes have a potential to guarantee cheap and sustainable Hydrogen for the future. Biogas is a known technology that is generated from various municipal solid wastes and effluents. But current methods of biogas generation are not efficient and further cleaning and purifications are necessary. The low-grade methane 40-55% is not suitable for many industrial applications except for domestic heating. The biogas generated by anaerobic digestion has to be scrubbed free of Carbon dioxide and Hydrogen sulfide to get more than 90% Methane gas so that it can be used for power generation and even for steam reforming to Hydrogen generation. Fuel cell used for on site power generation and Fuel cell cars need high purity Hydrogen. Such Hydrogen is not possible without cleaning and purifying ‘ biogas’ much. Hydrogen generation from Biogas or from Bioethanol is a potential source of Hydrogen in the future.

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